Model No.: LS1000
Softener( Cooker )
The crushed beans enter the softening kettle through the air lock, and are softened for a long time at a low temperature. The softening time is about 90 minutes, and the temperature is 80-90ºC by circulating hot water. Using hot water heating, it is easier to control the softening temperature of soybeans and reduce the loss of water-soluble nitrogen. The discharge door of this softening kettle adopts the self-control discharge door which is of our mature technology. The material level of this layer is controlled by the material level of this layer, and the crushed beans gradually descend from the upper layer to the lower layer to avoid some of the soybeans are not softened well when the equipment start up. The softened soybeans enter the aspirator again to separate the hulls and kernels, and fully remove the bean hulls in the crushed beans. The aspirator uses the air from the drying tower to ensure the temperature of the crushed beans before flaking, and then enter the flaker. The soybean flakes are then delivered through scraper to the extracting plant.
Oilseed Pretreatment Line
We are always designing and manufacturing vegetable oil pre-treatment and pressing line based on characteristics of different vegetable oils as well as customers` requirements. In this way, we are able to ensure optimum conditions of the oil obtained by enhancing oil yield, improving protein content and oil quality.
Raw Material Unloading and Warehousing → Cleaning, Grading, Stone Removing, Weighing → Drying, Crushing and Seed Dehulling → Flaking → Extruding → Cooling
(1) Raw Material Unloading and Warehousing
Major Devices: automatic unloading machine, cleaning and classifying screen, elevator for delivering goods into silos, horizontal conveyor and conveyor for taking goods out of silos.
(2) Cleaning, Grading, Stone Removing, Weighing
Major Devices: flat classifying screen, specific-gravity stoner, online meter and magnetic separator for iron removal
(3) Drying, Crushing and Seed Dehulling
Major Devices: magnetic separator for iron removal, crusher (huller) and kernel and husk separator
Features of kernel and husk separator
Inverter-driven feeding device is able to ensure even distribution of materials. An air-lock valve is installed at the feeder to guarantee normal feeding. Generally, soybeans or other seeds will be thrown against each other from various directions, which results in intense collision. Hence, hulling efficiency is highly improved. Furthermore, wind and mixture of kernel and husk run towards each other to ensure full contact, thus significantly improving husk removal efficiency. A vision glass is also equipped on the separator for real time observation of hulling and separating process.
Major Devices: automatic control box for material level, magnetic separator for iron removal, flaking mill, hydraulic driving station and conveyor
Applicable Oil Materials: soybeans, rapeseeds, cottonseeds, sunflower seeds, Corn Germs
Production Capacity per Flaker: 80-500t/d
Features of Flaking Mill
The flaking mill features user friendliness, stable performance and easy maintenance. It is able to ensure automatic control of material level, inverter-driven feeding mode and uniform material layout. It is fitted with a reversible powerful magnet, thus making it convenient to remove impurities attached to the magnet. Flakes obtained features equal thickness, which is in range of 0.25 to 0.35mm.
Major Devices: feeding conveyor, magnetic separator for iron removal, extruder, drying and cooling system
Applicable Oil Materials: soybeans, rapeseeds, cottonseeds
Production Capacity: 50-6,000t/d
Major Equipment: feeding conveyor, air-lock valve, counterflow cooler
Shandong ChemSta Machinery Manufacturing Co.,Ltd.
Shandong ChemSta Machinery Manufacturing Co.,Ltd. is a national high-tech enterprise, which is invested and controlled by Jining Machinery Design and Research Institute.It integrates scientific research, manufacturing, installation and service together.
Located in high-tech development zone of Jining city of Shandong province, our company is close to Mountain Tai in the north and next to Weishan Lake in the south. Beijing-Shanghai high-speed railway and Grand Canal all run through the city. There is expressway connecting our company directly to Qingdao port. In addition, Jining airport has opened multiple airlines to Beijing, Shanghai and Guangzhou. To sum it up, the traffic is very convenient.
Now, there are about 460 employees in our company. Our technical staff consists of 5 application researchers, 56 senior engineers and 46 engineers. Fixed assets we own worth 180 million yuan in total. Cover area of our factories reaches 66,000 square meters.
We insist on the concept that sustainable development can be ensured by thinking from customers` perspectives. With 30 years experience of oil production technology and enterprise management, we are capable of providing mature and high quality products. Meanwhile, we pay more attention on technology research and development for energy conservation, environment protection, control system intelligence to create more customer value and improve user experience. In addition, we will train operators at the production site and teach operating instructions until they can ensure normal operation of the production lines on their own.
As for our technology achievements, we have won national important new products award, national torch program award, mechanical industry technology progress award, over 30 items of national patent for utility models and software copyright. Our company has been successively rated as provincial engineering technology research center for production of grain and oil processing equipment and provincial enterprise technology center.
As an international supplier for vegetable oil equipment and vegetable protein equipment, our company has built up great reputation in the industry of oil and protein. We provide vegetable oil production lines, refining lines, low temperature soybean meal production lines, soybean protein concentrate production lines, soybean protein isolate production lines, cottonseed protein production lines, natural pigment extraction lines and production line for harmless disposal of dead livestock and poultry. In addition, we also offer large-scale drying machines, chemical pressure vessels, electrical control systems, common mechanical equipment.
With excellent processing equipment, complete manufacturing system, professional manufacturing and installing teams, we have successfully established over 200 vegetable oil production plants and vegetable protein production plants for our customers. Our production lines and relevant pressure vessels have been successfully sold to many countries such as Russia, America, Canada, Vietnam, Pakistan, the Philippines and Thailand and they have been very well received by our customers. We sincerely welcome users from all over the world to visit our company and discuss about cooperation with us.
- Company Name: Shandong ChemSta Machinery Manufacturing Co.,Ltd.
- Representative: Zhang Ming
- Product/Service: Vegetable Oil Processing Project , Vegetable Protein Production Project , Natural Product Extraction Project , ASME Pressure Vessel , ASME Heat Exchanger , Horizontal Dryer
- Capital (Million US $): 30,000,000RMB
- Year Established: 2007
- Total Annual Sales Volume (Million US $): Above US$100 Million
- Export Percentage: 61% - 70%
- Total Annual Purchase Volume (Million US $): US$10 Million - US$50 Million
- No. of Production Lines: Above 20
- No. of R&D Staff: Above 100 People
- No. of QC Staff: 11 -20 People
- OEM Services Provided: yes
- Factory Size (Sq.meters): 50,000-100,000 square meters
- Factory Location: Chongwen Avenue #1688, Jining, Shandong, China
- Contact Person: Mr. Chen Weichuang
- Tel: 86-0537-2325087
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